Professional SAF Modul T (Haldex) Gen 2 Caliper Assembly Guide | All Key Points & Installation

Wed, 05 Nov 2025 10:04:11 +0000

⁣In this detailed training video, we demonstrate the professional overhaul and assembly process for the Saf Modul T SBS 2220 (Modul T-Haldex) GEN 2 TYPE brake caliper, step-by-step. From disassembly, cleaning, and component inspection to reassembly and final testing, every phase is explained to serve as a comprehensive resource for service centers and maintenance teams.

In this video, you will find the most critical "key points" that directly impact the quality and longevity of a caliper repair.

Key Topics and Critical Points Highlighted in the Video:

⁣Critical Cleaning: The importance of cleaning the main body —a step often skipped in workshops but vital for the caliper's lifespan.

⁣Correct Bushing Installation: Easily and precisely fitting new bushings without damaging the housing, using a special tool (Tool #20).

⁣Replacing the Plastic Gear: Renewing the plastic adjustment gear, which is crucial for caliper adjustment but often forgotten.

⁣Mechanism Assembly: Correctly placing O-rings and seals , proper bolt tightening , and preventing washer-related errors that can lead to mechanism lock-up or even fire.

⁣Boots and Sealing: Ensuring the outer rubber boot is fully seated to protect the bushings from water and dust.

⁣Setting the Adjuster Gap: When assembling the mechanism, setting the required 45-degree gap to allow the system to flex and operate correctly.

⁣Guide Pins: The necessity of cleaning the protective (anti-rust) oil off the pins before installation and applying blue Loctite to the bolts to prevent loosening from vibration.

⁣Final Testing (Turn Count): Verifying that the repaired mechanism completes its adjustment in 4 turns, just like the original. (Issues caused by having too many or too few turns are also discussed )

⁣Quality Control Warnings:

Lever: Must be forged, not cast , and the importance of its surface hardness (55-65 Rockwell).

⁣Plate: The importance of casting quality and ensuring the plate is not brittle.

⁣Brake Chamber Warnings: Problems encountered with non-original brake chambers, such as incorrect pin length and centering issues, which can cause damage to the caliper lever.

⁣Product Links:
⁣For the bushing installation tool used in the video and other caliper repair kits, visit our website:

⁣Bushing Installation Tool: https://www.cheeft.com/tr/prod....ucts/meritor/meritor

⁣For More Products: https://www.cheeft.com/tr